Pilot freeze dryer

Pilot freeze dryer  advance your lyophilization processes with a robust system that bridges the gap between laboratory research and full-scale production. Designed for pharmaceutical, biotechnology, and industrial applications, it ensures reliable, high-efficiency drying for heat-sensitive materials such as biologics, vaccines, and APIs, providing seamless scale-up from lab to manufacturing.

Key Features

• Optimized Scalability: Proven design for transferring processes from lab to pilot and production scales without revalidation.
• High Throughput: Efficient for medium-batch processing, supporting accelerated R&D timelines.
• Advanced Process Control: Real-time monitoring and automation for precise temperature, pressure, and vacuum management.
• GMP-Ready: Compliant with pharmaceutical standards, including cleanroom integration and validation protocols.
• Energy-Efficient Operation: Intelligent controls minimize cycle times and energy use while maximizing product yield.
• Flexible Configuration: Modular shelving and manifold options for diverse vial sizes and product formats.
• Expert Support: Full lifecycle services, including installation, IQ/OQ/PQ validation, and maintenance.

General Specifications

• Shelf Area: 1–5 m² (scalable for pilot batches up to 50–200 L)
• Condenser Capacity: 20–100 kg of ice per batch
• Temperature Range: Shelf: -55°C to +80°C; Condenser: -85°C to -50°C
• Vacuum Level: Down to 1 Pa for superior sublimation efficiency
• Shelves: 6–12 heated/cooled shelves with isolation valves for multi-product runs
• Material Construction: Pharmaceutical-grade 316L stainless steel with electropolished surfaces
• Power Supply: 380–480 V, 50/60 Hz, three-phase
• Dimensions: Approx. 200 cm W x 150 cm D x 200 cm H (varies by configuration)
• Control System: HMI/PLC interface with SCADA integration, recipe management, and data export
• Safety Features: Interlocks, leak detection, automatic venting, and seismic anchoring
• Optional Accessories: Loading/unloading systems, CIP/SIP modules, and LyoCam for in-process visualization

Applications of pilot freeze dryer

• Pilot-scale pharmaceutical manufacturing for API and formulation optimization
• Biotechnology scale-up for monoclonal antibodies, probiotics, and gene therapies
• Vaccine production and stability studies
• Food and nutraceutical development for shelf-stable powders
• Research in materials science and cosmetics for innovative drying solutions